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Automation Expert Complexity 6-10 Weeks

Factory Production Data Automation

Raw PLC binary data from 250+ machines → real-time dashboards and shift reports. Connect directly to your factory's PLCs and SCADA systems to collect, decode, and visualise every machine's performance — accessible from any browser.

Built for manufacturing plants, factories & production lines
PLC & SCADA direct integration Real-time OEE dashboards AI anomaly detection Automated shift reports
StackPythonOPC-UAInfluxDBGrafana
Production Monitor · Live
250+
Machines Monitored
Real-Time
Data Streaming
24/7
Visibility
Live System Full Production Visibility
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Every Machine, Every Shift, One Source of Truth

Connect directly to your factory's PLCs and SCADA systems to collect raw binary/hex data streams from all 250+ machines simultaneously. The system decodes data, normalises values, detects anomalies in real time, and presents everything as live line graphs, bar charts, OEE dashboards, and automated shift reports.

Built on Python with OPC-UA and Modbus protocol support, InfluxDB for time-series storage, and Grafana for visualisation — this is industrial-grade production monitoring that scales horizontally across your entire factory floor.

Factory Production Floor

250+ Machines

Real-Time Monitoring

Full-Stack Factory Data Pipeline

Six core capabilities that take you from raw PLC binary streams to boardroom-ready production insights.

PLC/SCADA Direct Integration

Connect to any PLC — Siemens, Allen-Bradley, Mitsubishi, Omron — via OPC-UA, Modbus TCP/RTU, or proprietary protocols. Universal machine connectivity out of the box.

Real-Time Data Streaming

Collect and decode binary/hex data streams from 250+ machines simultaneously with sub-second latency. No data gaps, no delays, no blind spots on your factory floor.

Anomaly Detection

AI-powered anomaly detection flags machine deviations, temperature spikes, vibration changes, and production stops in real-time — before they become costly breakdowns.

OEE Dashboards

Live Overall Equipment Effectiveness dashboards — availability, performance, quality — for every machine, line, and shift. Spot bottlenecks instantly and benchmark across lines.

Automated Shift Reports

Auto-generated shift, daily, and weekly reports with production counts, downtime analysis, and OEE trends — delivered to managers automatically via email or WhatsApp.

Browser-Based Access

Access live dashboards and historical data from any browser — mobile, tablet, or desktop — no software installation required. Check your factory from anywhere in the world.

Industrial-Grade Tech Stack

Built with proven industrial protocols and modern data infrastructure for reliability at factory scale.

Python OPC-UA Modbus InfluxDB Grafana FastAPI Redis Docker Pandas WebSocket

From Blind Spots to Full Visibility

Stop guessing what's happening on your factory floor. Know exactly what every machine is doing, right now.

BENEFIT 01

Complete Production Visibility

See every machine's status, output, and performance in real-time — no more walking the floor to find out what's running and what's down.

BENEFIT 02

Catch Issues Before They Stop Production

AI anomaly detection flags deviations in real-time — address problems during early warning signs, not after a full breakdown.

BENEFIT 03

Data-Driven OEE Improvement

Track availability, performance, and quality metrics over time — identify exactly which levers to pull to improve overall equipment effectiveness.

BENEFIT 04

Zero Manual Report Generation

Shift, daily, and weekly reports are generated and delivered automatically — managers get insights without spending hours compiling spreadsheets.

From PLC Connection to Live Dashboards

A clear four-step process to bring your entire factory floor online with real-time data visibility.

STEP 01

Connect to PLCs

Establish OPC-UA/Modbus connections to all machines — configure data point mapping for every register, sensor, and output across your factory.

STEP 02

Stream & Decode

Raw binary data is collected, decoded, and normalised in real-time — every machine's data stream is parsed and stored with sub-second latency.

STEP 03

Visualise & Alert

Live dashboards show machine status, OEE, and production metrics — anomalies trigger instant alerts via SMS, email, or WhatsApp to the right people.

STEP 04

Report & Analyse

Automated shift reports generated and delivered — historical trends analysed for continuous improvement and long-term OEE optimisation.

Questions, Answered

Which PLC brands are supported?

Siemens, Allen-Bradley, Mitsubishi, Omron, Schneider, and any PLC with OPC-UA or Modbus TCP/RTU support — we also handle proprietary protocols with custom adapters.

How many machines can it handle?

250+ machines monitored simultaneously in production. The architecture scales horizontally — add more machines without performance degradation.

Can we access it from mobile?

Yes. All dashboards are browser-based and responsive — access live data and reports from any mobile, tablet, or desktop device with no app installation required.

Does it store historical data?

Yes. InfluxDB time-series database stores years of production data — query any time period for trend analysis, comparison, and root-cause investigation.

Can it send alerts?

Absolutely. Configure alerts for machine stops, temperature thresholds, OEE drops, and anomaly detection — delivered via SMS, email, or WhatsApp instantly.

Bring Your Factory Floor Online

Let's connect your PLCs, stream your data, and give you real-time visibility across every machine — book a consultation to scope your factory's automation.