Factory Production Data Automation
Raw PLC binary data from 250+ machines → real-time dashboards and shift reports. Connect directly to your factory's PLCs and SCADA systems to collect, decode, and visualise every machine's performance, accessible from any browser.
Every Machine, Every Shift, One Source of Truth
Connect directly to your factory's PLCs and SCADA systems to collect raw binary/hex data streams from all 250+ machines simultaneously. The system decodes data, normalises values, detects anomalies in real time, and presents everything as live line graphs, bar charts, OEE dashboards, and automated shift reports.
Built on Python with OPC-UA and Modbus protocol support, InfluxDB for time-series storage, and Grafana for visualisation, this is industrial-grade production monitoring that scales horizontally across your entire factory floor.
250+ Machines
Real-Time Monitoring
Full-Stack Factory Data Pipeline
Six core capabilities that take you from raw PLC binary streams to boardroom-ready production insights.
PLC/SCADA Direct Integration
Connect to any PLC, Siemens, Allen-Bradley, Mitsubishi, Omron, via OPC-UA, Modbus TCP/RTU, or proprietary protocols. Universal machine connectivity out of the box.
Real-Time Data Streaming
Collect and decode binary/hex data streams from 250+ machines simultaneously with sub-second latency. No data gaps, no delays, no blind spots on your factory floor.
Anomaly Detection
AI-powered anomaly detection flags machine deviations, temperature spikes, vibration changes, and production stops in real-time, before they become costly breakdowns.
OEE Dashboards
Live Overall Equipment Effectiveness dashboards, availability, performance, quality, for every machine, line, and shift. Spot bottlenecks instantly and benchmark across lines.
Automated Shift Reports
Auto-generated shift, daily, and weekly reports with production counts, downtime analysis, and OEE trends, delivered to managers automatically via email or WhatsApp.
Browser-Based Access
Access live dashboards and historical data from any browser, mobile, tablet, or desktop, no software installation required. Check your factory from anywhere in the world.
Industrial-Grade Tech Stack
Built with proven industrial protocols and modern data infrastructure for reliability at factory scale.
From Blind Spots to Full Visibility
Stop guessing what's happening on your factory floor. Know exactly what every machine is doing, right now.
Complete Production Visibility
See every machine's status, output, and performance in real-time, no more walking the floor to find out what's running and what's down.
Catch Issues Before They Stop Production
AI anomaly detection flags deviations in real-time, address problems during early warning signs, not after a full breakdown.
Data-Driven OEE Improvement
Track availability, performance, and quality metrics over time, identify exactly which levers to pull to improve overall equipment effectiveness.
Zero Manual Report Generation
Shift, daily, and weekly reports are generated and delivered automatically, managers get insights without spending hours compiling spreadsheets.
From PLC Connection to Live Dashboards
A clear four-step process to bring your entire factory floor online with real-time data visibility.
Connect to PLCs
Establish OPC-UA/Modbus connections to all machines, configure data point mapping for every register, sensor, and output across your factory.
Stream & Decode
Raw binary data is collected, decoded, and normalised in real-time, every machine's data stream is parsed and stored with sub-second latency.
Visualise & Alert
Live dashboards show machine status, OEE, and production metrics, anomalies trigger instant alerts via SMS, email, or WhatsApp to the right people.
Report & Analyse
Automated shift reports generated and delivered, historical trends analysed for continuous improvement and long-term OEE optimisation.
Questions, Answered
Which PLC brands are supported?
Siemens, Allen-Bradley, Mitsubishi, Omron, Schneider, and any PLC with OPC-UA or Modbus TCP/RTU support, we also handle proprietary protocols with custom adapters.
How many machines can it handle?
250+ machines monitored simultaneously in production. The architecture scales horizontally, add more machines without performance degradation.
Can we access it from mobile?
Yes. All dashboards are browser-based and responsive, access live data and reports from any mobile, tablet, or desktop device with no app installation required.
Does it store historical data?
Yes. InfluxDB time-series database stores years of production data, query any time period for trend analysis, comparison, and root-cause investigation.
Can it send alerts?
Absolutely. Configure alerts for machine stops, temperature thresholds, OEE drops, and anomaly detection, delivered via SMS, email, or WhatsApp instantly.
Bring Your Factory Floor Online
Let's connect your PLCs, stream your data, and give you real-time visibility across every machine, book a consultation to scope your factory's automation.